Materials and Process Engineer III - Repair Process Development

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our diverse team of problem solvers as we add new chapters to the history of spaceflight!

We are a diverse team of collaborators, doers, and problem-solvers who are relentlessly committed to a culture of safety. This position will directly impact the history of space exploration and will require your commitment and detailed attention towards safe and repeatable space flight. Join us in lowering the cost of access to space and enabling Blue Origin’s vision of millions of people living and working in space to benefit Earth.

As part of a small, passionate and accomplished team of expert M&P (materials and process) engineers and technicians, you will be responsible for the development and implementation of coating, plating, cladding, and welding/joining processes used in the manufacture and repair of liquid rocket engine hardware. You’ll be expected to develop, qualify, document, and continuously improve these processes to ensure design and manufacturing requirements are met. This position will directly impact the history of space exploration and will require your dedicated commitment and detailed attention towards safe and repeatable spaceflight_._

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities:

• Challenge the status quo by identifying, developing, and implementing process improvements to drive reductions in cost and processing time while maintaining design intent and quality.
• Work hands on with processes such as welding, coating, cladding, plating, and heat treatment to develop robust processing parameters and approaches.
• Collaborate closely with design, analysis, manufacturing, quality, supply chain, and supply base to disposition nonconforming hardware.
• Identify root causes of nonconforming hardware and work proactively to identify and implement corrective and preventative actions including repair of components for return to service.
• Interpret production drawings systematically, understanding the need for processes to meet established requirements.
• Define and author material and/or process development and qualification plans in order to utilize novel materials and processes on liquid rocket engine hardware.
• Train and empower production employees in manufacturing and developed repair techniques.
• Promote and build a positive working relationship with hourly team members.

Qualifications:

• 5+ years directly related welding and joining experience.
• Minimum B.S. in Welding Engineering, Metallurgical Engineering, Material Science Engineering, Mechanical Engineering, or related field.
• Hands on experience operating and supporting processing equipment such as heat treat furnaces, industrial robots, lasers, welding equipment, thermal spray, and cold spray systems.
• Proven experience developing and executing test plans for analysis and qualification of special processes.
• Experience writing and maintaining materials and process specifications and/or work instructions.
• Experience with automation and/or mechanization of processes.
• Familiarity with standard methods of manufacturing, such as conventional machining, non-conventional machining, and inspections.
• Experience interpreting NDT/NDE results (such as UT, RT, PT).
• Strong interpersonal and organizational skills.
• Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusion
• Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Desired:

• Masters or PhD in Welding Engineering, Metallurgical Engineering, Material Science/Engineering, Mechanical Engineering or related field.
• Experience in the production, manufacturing, testing, and assembly of rocket hardware.
• Experience working with Ni-based alloys, Cu-based alloys, and/or other aerospace materials used in rocket propulsion manufacturing.
• Demonstrated experience working in cross-functional teams.
• Demonstrated experience generating Engine Manual repairs or Service Bulletin alteration repair documents.
• Experience evaluating and implementing repairs and/or remanufacture on tested/flight service hardware.
• Experience with aerospace quality management systems supporting propulsion hardware.
• Experience transitioning materials and processes from development to production.
• Proven experience managing technology development projects, measuring technical progress, resources, and budgets.

Compensation Range for:

WA applicants is $111,690.00-$156,366.00

Other site ranges may differ

Applications will be accepted on an ongoing basis until the requisition is closed.

Inclusivity Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building a diverse, inclusive, and authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Benefits

Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.

Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.

Discretionary bonus: Bonuses are designed to reward individual contributions as well as allow employees to share in company results.

Eligibility for benefits varies by role type, please check with your recruiter for a comprehensive list of the benefits available for this role.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified, diverse, and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork, in which all employees recognize and appreciate the diversity of individual team members. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, gender, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “EEO Is the Law,” please see here.

Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin’s Affirmative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at EEOCompliance@blueorigin.com.

California Applicant Privacy Notice

If you are a California resident, please reference the CA Applicant Privacy Notice here.