Assistant Manager / Senior Engineer - Process Planner

The purpose of this position is to translate deployed strategy, business objectives, requirements from customers,
stakeholders as well as standards and regulatory requirements into technical inputs to establish value stream capable
of fulfilling needs of customer and stake holder expectations, conforming to standards & guidelines as well as
continuously enhancing value stream efficiency & effectiveness and achieve operational excellence

Knowledge

* Competent knowledge of the manufacturing process and MAE, assembly & testing techniques, measuring & testing equipment
* Competent knowledge in IE techniques, GD&T
* Advanced knowledge in Statutory, Organization Regulations, Product liability, Compliance & Risk Management
* Advance knowledge in Project management, Production monitoring system ( MES, MAS -- Bosch internal tools, i4.0 solutions)
* Advance knowledge in Data analytics & Data Visualization (Power BI, Tableau)
Functional skills
* Competent in the use of AIAG Core tools - PFMEA, Control Plan, WI, Engineering change management
* Competent in Statistical evaluation tools & Problem Solving - Shainin, 8D
* Basic skill in operating key machines & test equipment
* Competent in lean manufacturing techniques (Bosch Production system) Standards - Basics, LBP, LLB, PGL, LLD
* Advance skill in Agile Methodology
* Advance skills in using my Measure (Bosch internal tools)
Technical Capacity Management
Plan, implement & continually develop a manufacturing.
value addition flow with resources e.g. space, MAE, testing,
handling, etc., capable of consistently manufacturing, measuring, monitoring, validating and delivering products that meets all engineering, regulatory & requirements of the customer.
Manufacturing Capacity / Capability - TEK, CpK, Ergo, safety compliance to meet customer requirements.
Value stream Planning
Monitor internal & external requirements (e.g. BU, Plant, VS,
BP, customer), true north and VS vision, collaborate with Cross Functional stake holders to identify, monitor & drive projects to lead Value stream towards a future state, progressively raise efficiency & achieve operational excellence.
Delivery Performance, TRLT, TCT, MAE Utilization.

Control Of Production Processes
Establish, document & develop the release of processes. (e.g. CpK study, PPAP, etc), controls to manage processes. (e.g. control plans, work instructions, SPC, etc), methods to track & monitor customer requirements, reaction to nonconforming parts (e.g. reaction plan) to ensure defect free products. Ensure defect free products.

Budget Planning & Cost Management

Estimate & propose budgets for the upcoming planning periods required to run operations, fulfil demands and execute development projects e.g., personnel, tooling, services, MAE, project costs, etc. Track & adapt expenditure over respective periods to adhere to budget and achieve. Operational expense planning and control, Business planning. Risk mitigation and business continuity.

Risk Analysis & Contingency Planning
Identify & evaluate risks to sustaining intended results e.g. delivery to customer, assure zero defect products, product recalls, breakdown of single dependent machine, etc., plan,
document, implement & test preventive and reactive measures to mitigate business & customer impact. Process Maturity Improvement, Productivity improvement, Cost/pc -
FD, T&C reduction, IDC reduction

Problem Solving & Corrective Actions
Compile & assess deviations to defined standards in manufacturing e.g. infrastructure, processes, quality complaints, FPY, defect cost, safety incident, etc. Identify root causes, ideate, plan & implement necessary measures to fix issues to limit impact to the customer and business results. Implemented ideas per associate. System CIP project completion

MAE, Tooling & Consumable Planning
Prepare technical inquiry, scout market for suppliers of desired technology, float inquiry & receive techno commercial offers, conduct technical discussions & narrow down potential vendors. Initiate internal process to place purchase requests to procure required items & manage regular availability. Ensure availability of MAE, tooling and consumables

Coaching & Knowledge Management
Initiate, organize & lead engagement initiatives to coach, motivate & support team in knowledge sharing, pool collective knowledge for problem-solving, understanding &
adoption of new standards, methods & technology etc, to enhance people potential, encourage innovation & organizational development. Employee Satisfaction Index

Change Initiatives & Management
Evaluate manufacturing setup for efficiency, technical. constraints & ideas from associates, develop scenarios, plan. (e.g. ECR process) & implement concepts (e.g. I4.0) & measures aimed at resolving issues, upgrading setup with benchmark concepts to improve efficiency & effectiveness. of operations. Improved efficiency & effectiveness of
operations.

Project Management
Analyse new business requirements (e.g. product relocation, product inquiry, innovation project, etc), evaluate business case, develop project charter and project management plan, coordinate, drive and implement project plan in collaboration with cross functional teams to enable business growth. Project completion - On Time, On Spec, On Cost

Management Reporting
Compile, organize and represent manufacturing. performance data and insights to lead systematic. understanding of influences and aspects in Value stream as well as support different levels of hierarchy in taking well-informed and strategic calls to support value stream goals. SQCD tracking and fulfilment.

Requirements

* Bachelors degree in engineering (Mech)
* Post Graduate Master's in Business Administration / M.Tech (Desirable)
* Certification in Quality Management, Statistical tools, Operations management, Data Analytics,
Agile methodology (Desirable)
Experience : Min 2 years of process planning activities in Auto component manufacturing industry

Additional information

• Basics know how of various controllers
• Knowledge on Machine, Process capability and SPC.
• Experience in Assembly processes (e.g Screwing, Pressing, Crimping, measurement systems, Ultrasonic welding, Leakage testing ( Pneumatic and Hydraulic), LASER welding, Camera vision systems, Injection molding etc..)
• Knowledge & experience in I 4.0 concepts
• Basic knowledge of various problem solving tools like 8D , PSS , Shianin ,Six sigma, DOE,etc.
• Low cost automation
• Basics knowledge of SAP
• Machine commissioning
• Data analytics skills ( MES, MAS, Tableau, Power BI, Python)
• Camera Vision software programming (Cognex, Keyance, Neurocheck, Omron, AI based vision system)
• Well know how of Hydraulic and Pneumatic system
• Hands on skills for fine machine component alignment
• POKA YOKE identification and implementation to eliminate customer complaints
• Know how about Industrial Engineering ( MTM, Ergo checks)