KEY RESPONSIBILITIES/ESSENTIAL FUNCTIONS:
The Sr. Lean and CI Engineer leads, coordinates and contributes to the lean mission through 6 groups of activities in collaboration with the OpEx and Transfo. Manager and the cross functional team in the plant
- Nemera Production System (NPS)
- Coordinate, contribute, ensure standard deployment & audit (for all bricks of NPS House)
- Organize best practices awareness and surveillance between Nemera’s plants and external
- Lean Six Sigma (LSS)
- Perform trainings to co workers
- Project management / support / delivery on
- Lean / flow guidance for all transversal operations projects
- Transformation
- Is responsible to the creation, coordination & deployment of transformation plant roadmap (local / central, dimensions, budget / Strat plan participation)
- Performance management
- Governance, Reporting (e.g., gain tracker, plant KPIs insurance, savings)
- Analyze and identify improvement / savings opportunities
- MES key user and development contributors
- Change / Coaching
- Practitioner on assigned projects in partnership with Operations team
- Value from digital
- Value generation through advanced analytics capabilities for following systems and relevant operational modules: MES, ERP, APS, CMMS
- Assist in power BI roadmap for the plant
- Digital innovators: identify new ways, lead proof of concept when relevant, optimize digital tool usage, optimize and analyze data from digital
- Executes continuous improvement strategies by translating business objectives into actionable projects.
- Communicates the company’s continuous improvement philosophy, vision, and expectations.
- Shares lean and continuous improvement best practices through the organization.
- Partners with each department to streamline, improve and sustain process with a primary focus on safety, quality, delivery, and cost.
- Acts as a change agent around continuous improvement opportunities.
- Identifies opportunities to reduce cost, lead-time, and inventory.
- Identifies quality improvement opportunities.
- Evaluates workflow and cell design and recommends improvements to enhance productivity and safety.
- Looks for opportunities to maximize efficiency and reduce waste.
- Leads value stream mapping exercises to determine and record business improvement areas.
- Designs and leads projects to implement continuous improvement actions and achieve future state.
- Develops measurement systems supporting lean manufacturing philosophy.
- Tracks and executes cost reduction on process improvements.
- Documents and communicates improvements in manufacturing overhead, efficiency and utilization.
- Develops and sustains employees training and development on lean concepts.
- Trains teams in improvement processes, optimizes floor layout and material flow using lean concepts.
- Executes the NPS philosophy across the plants.
- Leads and/or participates in local and central transformation initiatives.
- Own, manage, and support MES reports for the plants through report creation and production support.
- Engaged in 5S efforts across the plants.
- Facilitate dimensional rollouts to achieve operational excellence.
- Engage in cross-functional initiatives across all departments in the plant.
- Follow all safety procedures, including the use of PPE as required.
- Other duties as assigned.
PREFERRED KNOWLEDGE/SKILLS
- 5+ years of relevant experience in a manufacturing setup processing polymers/plastics in a highly automated environment.
- CMMS, SAP proficiency, Proficient in Master Data concepts.
- Creo/Pro-E/AUTOCAD experience preferred.
- Project management experience preferred.
- Knowledge of maintenance performance KPis
- Customer centricity
Requirements
POSITION REQUIREMENTS:
- Bachelor’s degree in related field.
- 10+ years relevant experience in a manufacturing setup.
- Professional Project Manager Certification
- Strong Excel and data analytical skills.
- Strong math, reading, problem solving and communication skills.
- Ability to work in a cross-functional team setup as a facilitator or a leader.
- Black belt in Lean Six Sigma
- MES proficiency
- Strong Power BI skills and dashboard creation for key metrics (including DAX functionality, power automate etc.)
- Strong experience in projects portfolio management and reporting (5+ years)
- Strong industrial experience in a leadership / management position (5+ years)
- Strong communication and interpersonal skills
- Flexibility and adaptability to accommodate business needs in an agile environment
Nemera
A member of the global Nemera group, a leader in the production of medical device delivery systems
Other jobs at Nemera
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